Manufacturing
At our 7,000 sqm factory in Doha, we produce plastic film and convert it into bags, sheets and rolls. Extrusion, slitting, bag making, flexographic printing and packing bring together the material, dimensions and finish required for each product.
Production Processes
Film Extrusion
Blown-film extrusion turns molten plastic into a continuous tube. Air expands the tube, which is cooled, flattened and wound for roll supply or further conversion.
Material, width and thickness are selected for the finished product. For wrapping applications, compare stretch and shrink film.
Slitting & Roll Preparation
Slitting cuts film along its length into the required widths. The film can be prepared as a sheet or kept folded before winding into rolls for supply or further conversion.
Open width is the width of a fully unfolded sheet. Folded roll width is its width as supplied. Specify the open width when defining the area the sheet needs to cover.
Bag Making & Conversion
Cutting and sealing turn continuous film into individual bags. Handles, folds and perforations give each format its shape and dispensing method. Gussets open out to provide room for the contents.
Carrier bags include soft-loop and die-cut handles. Side sealing and perforation provide further construction and dispensing choices.
Flexographic Printing
Flexographic printing transfers artwork from a flexible plate onto the bag or film. The raised design receives ink and prints text, logos or patterns as the material passes through the press.
Specify the design dimensions and printed sides for the product you need. Carrier bags, garbage bags and table covers offer different printing choices, detailed on their product pages.
Storage and Packing
Factory storage accommodates raw materials, film rolls and finished stock. Packing options include cartons, PE bags, wooden pallets and plastic pallets.
Carrier bags can be packed in sleeves and cartons, warning tape in sleeves with cartons on request, and sheet rolls in bundles or on pallets. Specify the packing arrangement that suits your storage, handling and delivery needs.
For polyethylene rolls, the core and outer sleeve are separate choices from the sheet itself.
Customization by Product
Start with the product and its intended use, then choose the material, construction, appearance and supply format.
Material
Choose the material for the product and application. Soft-loop bags offer LDPE or HDPE, while wrapping films include LLDPE stretch film and LDPE shrink film.
Colour & Printing
Specify the material colour and artwork separately. Soft-loop handles can differ in colour from the bag, and table covers can carry customized designs.
Construction
Select the features that suit the product: carrier-bag folds, garbage-bag bottom gussets, perforated laundry covers or C-fold table covers.
Dimensions & Packing
Include width, length and thickness, whether you need folded or roll supply, and the sleeve, carton, bundle or pallet arrangement.
Discuss Your Production Requirement
Tell us the product, intended use and quantity. Add dimensions, packing requirements and any specification, drawing, artwork or existing-product reference you have.